Bharat Forge Limited at Baramati deployed the eSSL MB20 as part of a centralized biometric attendance system — providing tamper-proof, multi-shift attendance tracking for heavy manufacturing workers and centralised OT and payroll reporting.
A centralized biometric attendance system is a workforce management infrastructure that uses biometric devices — fingerprint, face, or RFID — at each entry point of a manufacturing plant or facility, with all devices feeding attendance data into a single centralized software platform. This centralized architecture eliminates data silos between departments, shifts, and gates — giving HR, payroll, and management one unified view of the entire workforce. For heavy manufacturing plants like forges and foundries with multiple production shifts, large worker headcounts, and stringent compliance requirements, a centralized biometric attendance system provides the verified workforce documentation, automated OT tracking, and statutory reporting capabilities that large-scale industrial HR demands.
Businesses across Pune and Maharashtra are choosing centralized biometric attendance system solutions to modernise their workforce and security management. Here is why this approach delivers measurable value.
All workers at all gates and all shifts verified by biometric — proxy attendance is impossible in a centralized biometric system.
Overtime for day, afternoon, and night shifts is calculated and aggregated centrally — no manual shift-by-shift compilation.
The centralized system generates factory attendance registers and OT statements in compliance format — ready for labour inspections at any time.
Management sees live worker headcount by gate, by department, and by shift from the centralized dashboard.
eSSL Pune (Cybernetics Software) supplied and installed eSSL MB20 biometric devices at Bharat Forge's Baramati plant gates and configured a centralized biometric attendance system consolidating all shift and department data into one platform. Multi-gate synchronisation, three-shift scheduling, department mapping, and statutory report generation were all configured by the Cybernetics team.
Bharat Forge at Baramati operates a large-scale forging and heavy manufacturing plant with multiple production gates, three shifts, and hundreds of workers. Attendance tracked at each gate independently created fragmented data that could not be consolidated into a single workforce picture without significant manual effort.
Each production gate maintained independent attendance records — the HR team had no consolidated plant-wide view.
Day, afternoon, and night shift OT calculation required manual aggregation from multiple gate registers — a time-consuming and error-prone process.
Fragmented manual records could not produce the structured statutory attendance documentation required for government labour inspections.
Managing attendance for hundreds of workers across multiple gates and shifts manually was unsustainable at scale.
"A centralized biometric attendance system was non-negotiable for our scale. Multiple gates, three shifts, hundreds of workers — all in one dashboard now."
— HR Manager, Bharat Forge Limited, BaramatiCybernetics deployed eSSL MB20 devices at all plant gates and configured a centralized biometric attendance system for Bharat Forge's multi-shift, multi-gate operations.
Biometric devices deployed at every production gate entry point. All workers enrolled across all shifts in a phased enrolment programme.
Day (6 AM–2 PM), Afternoon (2 PM–10 PM), and Night (10 PM–6 AM) shifts configured with independent OT thresholds and break rules.
All gate devices synchronized to the central platform — punch data from every gate aggregated in one database in real time.
Factory attendance registers and OT statements in labour department format automatically generated from the centralized system.
Hardware & Software Deployed
The eSSL MB20 is a robust industrial-grade fingerprint attendance device designed for high-traffic factory gate deployment — integrating with centralized biometric attendance platforms for plant-wide workforce tracking.
| Biometric Device | eSSL MB20 — Industrial Grade |
| Platform | Centralized Biometric Attendance System |
| Gates | Multiple production gate deployment |
| Shifts | Three-shift 24/7 — Day, Afternoon, Night |
| OT | Centralized aggregation across all shifts and gates |
| Compliance | Labour inspection format — statutory registers |
| Location | Baramati, Pune |
| Industry | Forging / Heavy Manufacturing |
The results were measurable from day one — security improved, HR processes streamlined, and management gained the visibility they previously had to chase manually.
At the scale of a large forging or heavy manufacturing plant, fragmented attendance is not just inefficient — it is a compliance liability. A centralized biometric attendance system is the only viable approach.
At hundreds of workers across multiple gates and shifts, only a centralized biometric system can aggregate, process, and report workforce data accurately.
Workers who enter through different gates are all tracked in the same centralized system — no discrepancies between gate registers.
Statutory attendance and OT reports for a large plant are generated automatically — labour inspections can be faced with confidence.
Centralised automated processing replaces multiple manual data-entry roles — HR staff focus on analysis rather than compilation.
Everything you need to know about deploying a centralized biometric attendance system solution for your business.
Cybernetics designs and deploys centralized biometric attendance systems for large manufacturing plants across Baramati and Pune. Multi-gate, multi-shift, compliance-ready.